Ford Aerostar recalls, complaints and VIN decoding
NHTSA lists 8 recall campaigns and 341 owner complaints for the Ford Aerostar, covering model years 1995 to 2000. The 1995 model year drew the most complaints (157), and Electrical System is the component owners name most often.
Source: NHTSA recall and complaint flat files, updated September 25, 2026.
Decode your Ford Aerostar VIN
See the model year, plant and build details of one vehicle, then the recalls for its exact year.
8 recall campaigns on file
· 341 owner complaints (unverified reports to NHTSA)
· 6 model years with data (1995–2000)
most complaints: 1995 (157 for that model year)
· top component: Electrical System (63 complaints)
· latest recall 00V425000 (reported Dec 26, 2000)
37 complaints reporting a crash (10.9%)
· 26 complaints reporting a fire (7.6%)
· 24 complaints reporting an injury (7.0%)
· 1 complaint reporting a death (0.3%)
Ford Aerostar complaints by model year
6 model years · NHTSA complaints
The 1995 model year has the most complaints: 157 of 341, or 46.0%. Next come 1996 (104) and 1997 (63). The fewest are for 1998, with 4 complaints.
Owner complaints per model yearHighest yearOther years
Ford Aerostar complaints by model year, with complaints reporting a crash, fire, injury or death
Ford Aerostar complaints by model year, with complaints reporting a crash, fire, injury or death
Model year
Complaints
Reporting a crash
Reporting a fire
Reporting an injury
Reporting a death
1995
157
16
19
12
0
1996
104
9
4
6
0
1997
63
5
2
3
0
1998
4
2
1
1
0
1999
7
3
0
1
1
2000
6
2
0
1
0
All model years
341
37
26
24
1
Crash, fire, injury and death columns count complaints that report at least one of them, not people.
Most-reported Ford Aerostar components
top 15 · NHTSA categories
Electrical System is the component named most often, in 63 complaints (18.5% of all 341), followed by Power Train (48) and Service Brakes, Hydraulic (40).
Components named most often in Ford Aerostar complaints (top 15)
Components named most often in Ford Aerostar complaints (top 15)
Component
Complaints
Share of complaints
Electrical System
63
18.5%
Power Train
48
14.1%
Service Brakes, Hydraulic
40
11.7%
Wheels
35
10.3%
Air Bags
23
6.7%
Vehicle Speed Control
21
6.2%
Engine and Engine Cooling
18
5.3%
Steering
18
5.3%
Latches/Locks/Linkages
17
5.0%
Tires
16
4.7%
Structure
15
4.4%
Fuel System, Gasoline
14
4.1%
Seat Belts
10
2.9%
Suspension
10
2.9%
Visibility
10
2.9%
One complaint can name several components, so the shares add up to more than 100%. Component names are NHTSA’s top-level categories.
What NHTSA owner complaints mean
These figures count complaints that vehicle owners and other members of the public have submitted to NHTSA's Office of Defects Investigation. NHTSA uses complaints, together with other data, to spot safety issues that may warrant an investigation and to check whether existing recalls go far enough.
They are reports, not findings. Each complaint is the submitter's own account. Its presence in the database does not mean NHTSA has confirmed a defect.
Counts are not defect rates. The data doesn't say how many vehicles were sold, so a raw count can't tell you what share of vehicles had a problem.
Popular models collect more complaints. A model sold in large numbers will usually gather more complaints than a rare one, simply because more people own it.
One complaint can name several components. Totals by component can therefore add up to more than the number of complaints.
Coverage starts in 1995. NHTSA's complaint file contains complaints received since January 1, 1995.
Use complaint patterns as a prompt for questions: whether a recall covers the issue, whether the vehicle you are considering has had the fix, and what a mechanic finds on inspection. For confirmed safety defects, see the recall list for this model.
Ford Aerostar recalls
8 campaigns · newest first
Every vehicle recall campaign NHTSA lists under the model name Aerostar, newest first. The 8 campaigns cover model years 1995 to 1997. The 1995 model year appears in the most campaigns (5).
8 recall campaigns
Ford Aerostar recall campaigns covering each model year
1995: 5 campaigns
1996: 4 campaigns
1997: 3 campaigns
Highlighted: the model year with the most campaigns.
CampaignReportedComponent, defect and remedy
NHTSA campaign 00V425000
Reported
Vehicle Speed Control › Cables
Model year 1997
Vehicle description: minivans equipped with 3.0L engines. An accelerator cable was kinked during installation, causing the core wires to eventually fray.
Consequence:
This could increase the friction in the cable, causing the throttle to be slow to return to idle. This condition could result in a stuck throttle.
Remedy:
Dealers will install a new accelerator cable.
Filed by Ford Motor Company
NHTSA campaign 99V029000
Reported
Electrical System › Ignition › Switch
Model years 1995–1997
Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the B2 (battery), A2 (accessory), and P1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Consequence:
This can cause over heating and the potential for a vehicle fire.
Remedy:
Dealers will install a jumper harness with a relay which will re-route and activate all A2 accessories through the relay.
Filed by Ford Motor Company
NHTSA campaign 99V028000
Reported
Electrical System › Wiring › Front Underhood
Model year 1995
Vehicle description: mini vans. Heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. The vehicle could experience a loss of power and become immobilized and the fuel gauge may be erratic.
Consequence:
Heat damage, including melting or charring of the fuel pump and sender assembly wire harness and associated wiring harnesses can also result. The short circuit could also have the potential for a vehicle fire.
Remedy:
Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.
Filed by Ford Motor Company
NHTSA campaign 97V204000
Reported
Power Train › Transfer Case (4-Wheel Drive)
Model years 1995–1997
Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.
Consequence:
This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.
Remedy:
Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Filed by Ford Motor Company
NHTSA campaign 96V161000
Reported
Equipment › Other › Labels
Model year 1996
The certification labels on the involved vehicles has incorrect rear tire inflation pressure designations. This does not comply with FMVSS No. 120, "tire selection and rims for motor vehicles other than passenger cars."
Consequence:
Incorrect inflation pressures could cause premature wear of the rear tires..
Remedy:
Owners will be provided with correct certification labels and instructions for installing these labels. Dealers can install this label if the owner so desires.
Filed by Ford Motor Company
NHTSA campaign 96V070000
Reported
Latches/Locks/Linkages › Doors › Latch
Model year 1996
When in the secondary latched position, the driver door latches may open when subjected to transverse loads less than that specified in FMVSS No. 206, "door locks and door retention components."
Consequence:
The driver's door, when closed only to the secondary latched position, may not sustain a 1,000 pound transverse load.
Remedy:
Dealers will inspect and, if necessary, replace the driver door latch.
Filed by Ford Motor Company
NHTSA campaign 95V037000
Reported
Equipment › Other › Labels
Model year 1995
The certification label on these vehicles have incorrect rear tire sizes listed. P215/70R14SL should be P215/75R14SL. This does not comply with FMVSS No. 120, "tire selection and rims for motor vehicles other than passenger cars."
Consequence:
Consequence of non-compliance: the incorrectly sized rear tire would not have sufficient load capacity for the vehicle's specified gross axle weight rating, increasing the potential for premature tire failure.
Remedy:
Owners will be mailed a supplementary label containing the correct rear tire information and instructions for installing the label on their vehicles. If owners prefer, their dealer can install the label for them.
Filed by Ford Motor Company
NHTSA campaign 94V239000
Reported
Equipment › Mechanical › Carrier/Rack
Model year 1995
The spare tire supplied with the vehicle can contact the brake lines on the rear axle if it is mounted in the underbody spare tire carrier. Such contact could result in fracture of a rear brake line.
Consequence:
This can result in reduced vehicle brake capability.
Remedy:
Dealers will install a lower profile mini-spare tire on the existing mini-spare wheel. The new tire will allow the mini-spare to be installed with appropriate clearances in the underbody spare tire carrier.
Filed by Ford Motor Company
Recall text is shown as NHTSA publishes it; older campaigns, which NHTSA stores in capital letters, are shown in sentence case. NHTSA’s Vehicle Safety Hotline, 1-888-327-4236, also answers recall questions.
How to read this recall list
This list shows every safety recall campaign NHTSA has on file for this make, model and model year. It is not specific to one vehicle: a recall often covers only vehicles built in a certain date range or with a certain part, and many of the vehicles it covers will already have been repaired.
What each recall field means
What each recall field means
Field
What it tells you
Campaign number
NHTSA's unique ID for the recall, such as 20V771000. Quote it to a dealer or when searching NHTSA's site.
Component
The system or part involved, for example air bags, brakes or electrical software.
Summary
What the defect or non-compliance is and which vehicles are covered.
Consequence
The safety risk if the problem isn't fixed.
Remedy
What the manufacturer will do, such as a repair, replacement or software update, and whether it is free.
Some recalls carry an NHTSA consumer advisory, “Do Not Drive” or “Park Outside”. Follow it until the repair is done.
A single campaign often covers several models or model years, so the same campaign number can appear in more than one list.
Recalls are shown as NHTSA publishes them. Very recent campaigns may take time to appear.
NHTSA lists 8 vehicle recall campaigns for the Ford Aerostar, covering model years 1995 to 2000. The most recent, 00V425000, was reported on December 26, 2000 and is filed under “Vehicle speed control”. The 1995 model year is covered by the most campaigns (5).
▶▼
Which Ford Aerostar model year has the most complaints?
The 1995 model year, with 157 of the 341 complaints in NHTSA’s file (46.0%). The next are 1996 (104) and 1997 (63). Complaint counts also reflect how many vehicles of each year were sold and how long they have been on the road, so they are not a reliability ranking.
▶▼
What is the most common Ford Aerostar complaint?
Electrical System is the component named most often: 63 complaints, or 18.5% of all 341. Power Train (48) and Service Brakes, Hydraulic (40) follow. Complaints are unverified reports from owners, not confirmed defects, and one complaint can name several components.
▶▼
Does every recall on this page apply to my Ford Aerostar?
Not necessarily. Each campaign lists specific model years, and many cover only vehicles built in a certain period or fitted with a certain part; repairs already carried out aren’t shown. To see whether a recall is open on your vehicle, enter its VIN at NHTSA’s recall lookup (opens in a new tab) or ask a Ford dealer.
▶▼
How many Ford Aerostar complaints report a crash, fire, injury or death?
Of the 341 complaints, 37 report a crash, 26 a fire, 24 at least one injury and 1 at least one death. These figures count complaints, not people, and each complaint is the submitter’s own unverified account.
Other Ford models
8 models · most complaints first
The Ford models with the most NHTSA complaints, and the Ford VIN decoder with every Ford model page, WMI code and VIN note.
Ford F-1501995–2027 · 158 recalls · 35,790 complaints
Ford Explorer1995–2027 · 131 recalls · 31,089 complaints
Ford Escape2000–2026 · 95 recalls · 27,343 complaints
Ford Fusion2006–2020 · 46 recalls · 22,383 complaints
Ford Focus1999–2018 · 36 recalls · 22,086 complaints
Ford Windstar1995–2005 · 33 recalls · 14,108 complaints
Ford Edge2004–2024 · 43 recalls · 14,009 complaints
Ford Taurus1995–2019 · 52 recalls · 12,702 complaints
Data: NHTSA recalls and complaints flat files, updated September 25, 2026. Recall campaigns are vehicle (V) campaigns listed for this model name; complaints are counted once per NHTSA ODI number and model year.